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The group "Allgemeine Elektrotechnik und Plasmatechnik" at the faculty for engineering and information science.

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Upscaling of atmospheric pressure plasma jets for large area surface treatment via customized electrode designs

Atmospheric-pressure RF plasma jets based on the parallel-plate COST-Jet reference plasma source geometry Golda J et al 2016 J. Phys. D: Appl. Phys. 49 084003) are investigated in He/O2 mixtures under different driving voltage waveforms. The effects of geometric modifications, specifically electrode widening and outlet scaling on power deposition and reactive-species transport are examined. These modifications are motivated by the limited material-processing area of the reference jet, whose nozzle cross section is only 1 mm x 1 mm. We first examine modified jet configurations with electrode widths of 1, 5, and 10 mm, and then scale up the 10 mm-wide jet by implementing different outlet structures, i.e., arrays of holes and slot patterns on one electrode to enlarge the effective treatment area. Electrical measurements show that Peak-type tailored voltage waveform excitation provides the highest power absorption at a given voltage amplitude and that the absorbed power increases nearly linearly with electrode width. When the absorbed power is appropriately scaled with the electrode width, the helium metastable densities measured by tunable diode laser absorption spectroscopy (TDLAS) remain nearly independent of the electrode width. For the geometrically modified electrodes, however, at the same absorbed power, the maximum helium metastable density decreases as the outlet distribution area increases. Two-dimensional fluid simulations capture the features of the measured helium metastable density distributions and further provide atomic oxygen density distributions characterized by a gradual downstream decay along the gas flow direction in the effluent. These results provide guidelines for the design of scalable and energy-efficient plasma jet sources.

FieldValue
Publisher
Authors
Release Date
2026-04-27
Identifier
4948b3d7-055f-424b-b179-31608f349dd6
Permanent Identifier (URI)
Is supplementing
Plasma Source Name
Plasma Source Application
Plasma Source Specification
Plasma Source Properties
The overall discharge system follows the standard COST-jet design, the present work employs several modified electrode geometries: plasma jets with three different electrode widths, 1 mm, 5 mm, and 10 mm, while keeping the electrode gap and discharge length identical to those of the standard COST-jet of 1 mm and 30 mm. And four jets with the 10 mm wide electrode configuration in which the original nozzle is closed, and the gas is instead released through newly designed gas outlet structures integrated into one electrode, which serves as the grounded electrode in this work.
License
Plasma Medium Name
Plasma Medium Properties
To ensure the same gas flow velocity for all jet configurations, the 10 mm wide jet was operated with a He flow of 1 slm mixed with 1 sccm of O2. Accordingly, the flow rates for the narrower jets were scaled proportionally to the electrode width.
Contact Name
X. Wang
Contact Email
Plasma Diagnostic Properties
A tunable diode laser (Toptica, DFB pro L, LD-1083-0070-DFB-1, with digital controller DCL pro) operating near 1083 nm, corresponding to the 2^3S to 2^3 P transition of helium, is used as the laser source. The laser frequency is scanned across the absorption line by adjusting the laser diode temperature.
Public Access Level
Public
Plasma Diagnostic Name
Funding Agency
Project
Subproject